1. Core technology empowerment, resolving the key pain points of 3C manufacturing
Currently, the 3C electronics industry is accelerating towards a new stage of development characterized by "miniaturization, high integration, and rapid iteration". The product update cycle has been shortened to 6-9 months. At the same time, it is facing core challenges such as heavy pressure from mixed-line production of multiple product categories, continuous increase in labor costs, and disruption of production data links. Traditional production models and automation solutions are no longer suitable for the flexible intelligent manufacturing requirements of the industry.
The 3C electronic production process includes key steps such as SMT precision assembly, component insertion, complete assembly, and product inspection. It involves the transfer of various materials across different workshops and floors, and often encounters complex scenarios such as narrow passageways, mixed human-machine flow, and frequent adjustments to the production line layout. These challenges impose extremely high requirements on the positioning accuracy, environmental adaptability, and operational stability of the robots.
To address this core pain point, the enterprise's solution is based on its independently developed L4-level unmanned driving technology as the underlying support, endowing various robots with efficient autonomous operation capabilities. This technology integrates laser radars and visual sensors to create a dual perception scheme. Without the need to lay out magnetic strips, QR codes, etc. for auxiliary navigation facilities, it can achieve millimeter-level high-precision positioning. At the same time, relying on its self-developed dynamic path planning algorithm, the equipment can real-time identify dynamic elements such as personnel and obstacles in the workshop, automatically plan the optimal driving path, ensuring the stability and safety of operations in complex scenarios.
By integrating advanced machine vision technology, the equipment has achieved full-chain intelligent "perception - decision - execution". Through data training, the system can accurately identify different types of components, and stably complete high-precision grasping, alignment and assembly tasks. At the same time, the built-in appearance defect detection function can real-time identify various flaws on the surface of parts, such as scratches and deformations, providing key support for quality control. The detection data can be synchronously updated to the enterprise quality management platform, forming a closed-loop management system of "inspection - recording - traceability - improvement", continuously improving product quality. This "unmanned driving + visual intelligence" technology combination is highly suitable for the production characteristics of the 3C industry, such as multiple product categories, small batch production, and rapid production changeover. It fundamentally addresses industry pain points such as difficult precision operations, low production changeover efficiency, and complex quality control.
II. Integrated product line collaboration, covering the entire 3C production process scenarios
Based on the entire process characteristics of 3C electronics from raw material entry, production processing to finished product out, we have constructed an integrated architecture of "multi-category robots + full-link system" to achieve seamless coverage of all production scenarios and maximum efficiency. In the electronic storage area, unmanned forklifts and box robots form a collaborative operation matrix, relying on L4-level unmanned driving technology to achieve high-density, three-dimensional storage and precise inbound and outbound operations; for the management of thousands of SKUs of components in the 3C industry, the system can automatically identify material codes and complete precise picking, with the picking error rate approaching zero, and the storage space utilization rate is over 30% higher than that of traditional flat warehouses, while the inbound and outbound efficiency of materials is increased by 50%. In the SMT workshop, unmanned submersible vehicles and loading and unloading machines, as well as surface mounters, are smartly linked to achieve automatic caching, transportation and online placement of PCBA board materials, with no need for manual intervention throughout the process, effectively avoiding board damage caused by manual transportation; the compound collaborative robots precisely complete core processes such as micro-level soldering, dispensing and welding, ensuring process stability and product yield. In the material transfer between floors and workshops, unmanned forklifts can automatically connect elevators, automatic doors and other equipment, autonomously complete material transfer in multiple areas, replacing high-intensity manual handling operations, and reducing the daily labor time of one machine by 8 hours. In the finished product assembly and inspection process, the compound collaborative robots, with their flexible operation capabilities, through rapid replacement of end effectors, adapt to the assembly and inspection requirements of different model equipment, significantly shorten the production changeover and debugging time, and enhance the flexibility of the production line.
III. System-level collaborative scheduling, breaking through the digital transformation chain link
The intelligent upgrade of the 3C electronics industry is not merely the simple assembly of individual devices, but rather the collaborative interaction and digital integration of the entire production chain. To this end, the solution is equipped with an independently developed centralized control and integrated system platform, which has strong equipment control and task allocation capabilities. It can simultaneously manage various types of equipment such as unmanned submerged vehicles, unmanned forklifts, and collaborative robots, and supports the collaborative operation of multiple devices. The platform can display the operating status of equipment and the progress of material circulation in real time. Based on real-time data, it dynamically optimizes path planning to effectively avoid equipment congestion and improve overall operational efficiency. At the same time, this system can be deeply integrated and connected with core systems such as MES (Manufacturing Execution System), ERP (Enterprise Resource Planning System), and WMS (Warehouse Management System) of the enterprise, enabling real-time delivery of production instructions, full traceability of material information, dynamic feedback and analysis of production data, and providing data support for enterprise decision-making. Moreover, the system has extremely strong scalability and compatibility. It can flexibly connect new equipment and modules according to the subsequent development needs of the enterprise, laying a solid foundation for the long-term digital upgrade of the enterprise.
Relying on a complete technical system and product matrix, the solution has developed a mature implementation capability, providing 3C enterprises with full-cycle services ranging from technical research, solution design to equipment deployment and operation support.
IV. Strong enterprise strength as guarantee, dual security provided by technology and services
Shanghai Cordy Robotics Co., Ltd. is a high-tech enterprise that focuses on the integration innovation of AI and robots, aiming to develop leading embodied robot products and application ecosystems. The company integrates R&D, manufacturing, and sales. Centered on L4-level unmanned driving technology and VLM visual language model, it continuously develops and innovates embodied robots and system software products, which can meet the automation and digital transformation needs of different industries in different periods and scenarios, and provide customers with efficient, intelligent, flexible, and customized smart logistics and intelligent manufacturing solutions.
The core products of Xinduan Yuan robot include unmanned patrol vehicles, unmanned forklifts, unmanned delivery vehicles, collaborative robots with multiple functions, and wheeled humanoid robots. They have been widely applied in 30 fields such as electronics, semiconductors, photovoltaics, lithium batteries, new energy vehicles, and healthcare, serving over 500 cities worldwide. With end-to-end cluster scheduling capabilities and visual technology advantages, the company's AMR products have continuously helped enterprises reduce costs and increase efficiency. They have provided services to many leading enterprises in various industries, including Huawei, Intel, iFLYTEK, China Merchants Group, Longcheng Precision Forging, and Southern Precision Machinery.
